12VHPWR connector melting and power connector damage
The 16-pin 12VHPWR connector on RTX 40-series cards — particularly the RTX 4090 — developed a documented failure mode in which the connector melted under load. The most common cause was insufficient insertion depth on the included 4x8-pin adapter: if the connector was not fully clicked into the card-side receptacle, arcing at the pins generated heat that could melt the connector housing and damage the contacts, the adapter, and in some cases the PCB traces around the connector on the card itself. A card with a melted or charred connector needs inspection of the board traces and surrounding components before any repair is scoped — connector damage alone does not indicate whether the board is recoverable.
